Power unit of forward moving stacker
Cat:DC series hydraulic power unit
This hydraulic power unit is specially designed for the forward stacker. It is integrated by a high-pressure gear pump, a DC Carbon brush or brushless...
See DetailsHere are the key advantages of hydraulic power units (HPUs), explained in practical terms:
1. Massive Force Generation in Compact Size
Generates extremely high forces relative to physical size.
Small pumps can move massive loads via pressurized fluid acting on larger pistons.
2. Smooth, Precise Motion Control
Delivers stepless speed control (infinitely variable) without gear shifts.
Maintains consistent force/pressure even at near-zero speeds (no "cogging").
3. Overload Protection by Design
Relief valves automatically divert excess pressure to prevent component damage.
Fluid compressibility absorbs shock loads better than rigid mechanical systems.
4. Flexible Power Transmission
Power source (pump/motor) can be placed away from actuators.
Hoses/routable pipes replace complex shafts/gears for hard-to-reach areas.
5. High Power Density
Moves heavier loads than electric or pneumatic systems of equal weight/size.
Critical for space-constrained applications (e.g., aircraft, mobile machinery).
6. Proven Reliability in Harsh Conditions
Functions reliably in extreme environments:
Dusty construction sites
High-moisture marine settings
High-temperature industrial plants
Less susceptible to electrical interference or combustion risks.
7. Low-Speed High-Torque Capability
Hydraulic motors produce full torque at zero RPM.
Eliminates need for gear reduction in heavy lifting/rotary drives.
8. Multi-Function Integration
Single unit powers multiple actuators (cylinders, motors) simultaneously.
Centralized power simplifies maintenance vs. distributed drives.
9. Long Service Life with Maintenance
Robust components withstand years of heavy use when properly maintained.
Contamination control (filtration) is the primary operational requirement.
10. Fail-Safe Options
Valves can lock fluid to hold loads stationary without power (e.g., safety brakes).
Gravity lowering functions prevent uncontrolled drops during power loss.
Advantage | Practical Benefit |
High Force Output | Generates massive force from compact components via fluid pressure multiplication |
Precision Control | Enables infinitely variable speed & smooth force adjustment even at near-zero speeds |
Built-in Overload Protection | Relief valves automatically prevent system damage during pressure spikes |
Flexible Power Routing | Separates power source from actuators; hoses simplify complex mechanical linkages |
Superior Power Density | Outperforms electric/pneumatic systems of equal size in force/torque delivery |
Harsh Environment Operation | Functions reliably in extreme conditions (dust, moisture, temperature swings) |
High Starting Torque | Motors deliver maximum torque at zero RPM without gear reduction |
Centralized Power Distribution | Single HPU can power multiple actuators simultaneously |
Shock/Vibration Absorption | Hydraulic fluid naturally dampens impacts and load fluctuations |
Fail-Safe Holding Capability | Locks fluid pressure to maintain position during power loss (e.g., safety brakes) |